Best Sun Hat for Technical Use
Sunday Afternoons Ultra Adventure
Brim Size: 3.75″ front / 6″ neck cape | Material: 100% nylon with 100% polyester mesh insets
One of the top-performing sun hats across the board, especially for technical use, is the Sunday Afternoons Ultra Adventure. This hat provides great protection from the sun while remaining lightweight, comfortable, breathable, and super packable. We loved having this model with us on all our backpacking trips. Its down-sloping brim is substantial, and the long neck cape protects you from the intense alpine sun, even if it is a little dorky. It’s also less likely to interfere with a backpack, which makes it a very comfortable choice. The brim folds in half and stuffs in your pack on the days you don’t need it. It has many surprising features, including a sunglass keeper and anti-glare material under the brim for traveling on reflective surfaces like water or snow.
The only downside to this top performer: you may have to sacrifice your ego to rock this hat. The Ultra Adventure is not the most stylish, and we thought the Arc’teryx Sinsola and Filson Summer Packer looked better. But this model has everything else you’re looking for to stop the “Death Star” from frying your neck and face. This hat covers you, from washing your car or gardening to sweltering desert hikes or summer kayak floats down your local creek.
Read more: Sunday Afternoons Ultra Adventure review
Best All-Around Sun Hat
Filson Summer Packer
Brim Size: 2.75″ | Material: 8oz dry finish Shelter Cloth
The Filson Summer Packer protected our skin, stole our hearts, and earned its place in the spotlight. With clean lines and classic fedora style, this is one of the most attractive hats we tested. But it performs so much better than a simple fashion accessory. The Summer Packer is durable, breathable, and holds up extremely well to being folded and crushed inside a pack. The design of this hat also makes it more compatible with a backpack than the other full-brim hats we tested, so it’s an option for backpacking trips with a large pack. This is one of the most comfortable models we tested. We could happily go all day without taking it off.
No hat is perfect. The Summer Packer‘s main downsides are that it’s not adjustable (though it comes in five sizes), and it’s not as protective as some other hats in our review, especially the cape-style hats. This might not be the best option for the most technical outdoor pursuits, where you’ll be spending long days in extreme conditions. That’s why the Sunday Afternoons Ultra Adventure remains our favorite hat for technical use. But the Filson Summer Packer is your best bet if you’re looking for a durable, comfortable sun hat that can take you from the trail to the bar patio.
Read more: Filson Summer Packer review
Best Sun Hat For Kids
Sunday Afternoons Kids’ Play Hat
Brim Size: 2.75″, with 5.5″ neck cape | Material: 100% Polyester
The Sunday Afternoons Kids’ Play Hat earned our Editor’s Choice Award for Best Kids Sun Hat. This hat protected our kids’ faces and necks from the sun on sunny days spent outside. This hat features a 2.75-inch brim in the front and sides and a 5.5-inch neck cape. It’s extremely breathable, very comfortable, and durable enough to withstand the wear and tear that only a kid can put a hat through. Have you ever seen a hat used as a shovel to build a sand castle? It also comes in many colors and prints, so everyone will find a color that works for them.
The Kids’ Play Hat is close to perfect, but it’s not quite. It has a very rigid brim, which is great for protection. However, that rigidness in the brim carries inside to where the hat meets the head. This is less comfortable than some hats with a softer brim. Also, this doesn’t have a liner, which would have made it even more comfortable than it already is. Overall, this is a great hat and a favorite among all our testers, both kids and adults.
Read more: Sunday Afternoons Kids’ Play Hat review
Best Bang for Your Buck
Outdoor Research Sun Runner Cap
Brim Size: 2.75″ front / 7.25″ neck cape | Material: 100% Supplex nylon
The Outdoor Research Sun Runner Cap is a versatile, protective model with an affordable price tag. The Sun Runner is two hats for the price of one, which makes it a great value. This hat includes a removable “neck cape” — not the most stylish, but super great when you need extra protection from intense solar rays, like in the middle of the desert with nary a shade tree in sight. Remove the neck cape for a more hip look with better air circulation when you need less protection. We love this hat and its wide selection of colors.
Although the neck cape is super protective, it can limit air circulation around your neck and feel a bit clammy on hot days. If you’re running, the air seems to circulate better — perhaps that’s why Outdoor Research called it the Sun Runner rather than Sun Hiker.
Read more: Outdoor Research Sun Runner Cap review
Best for on the Water
Patagonia Baggies Brimmer
Brim Size: 3.25″ | Material: 100% Recycled Nylon with 100% recycled Capilene® Cool Trail sweatband
We love looking out over the water with this high-performing model. We took the Patagonia Baggies Brimmer across snowfields, rivers, and beyond. It kept the sun off our faces while the anti-glare material under the brim reduced the water’s glare. When the wind picked up, it stayed on our heads, and the brim didn’t expose our faces by flipping up or limit our vision by flopping in our eyes. This hat is very comfortable, and its sweatband kept our heads cool when the sun was baking down. It has great breathability, with vents on all sides of its crown that ensure constant airflow. It looks great, too. It is the most stylish of the high-performing full-brim models, and we felt comfortable wearing it around town.
The Baggies Brimmer has a long, 3.25-inch brim all the way around to protect your neck. Though this brim will hit a large backpack when backpacking, it will stay folded up or down, so it doesn’t rub your pack all day. For activities where you don’t wear a large pack, such as gardening or paddling, the Baggies Brimmer is a great choice.
Read more: Patagonia Baggies Brimmer review
Best Straw Hat For Style and Sun
Sunday Afternoons Islander Hat
Brim Size:3″ | Material: 100% Natural Tripilla Straw
While most of the hats in our review tend toward dorkiness, the Sunday Afternoons Islander Hat is stylish and laid-back. This hat is a cross between a classic straw hat and a more Western-style cowboy hat. This is one of the few hats in this review that looked good enough to wear around town. Wear this hat with a nice plaid shirt and jeans to casual outdoor events. But style isn’t the only place where this hat shines. It’s also one of the most comfortable and breathable hats we tested. It doesn’t pack down particularly small, but it can handle being crushed into your favorite suitcase or backpack. After it’s been crushed, this hat regains its shape quickly, without so much as a crease.
While the Islander is a great all-around sun hat, it’s not the best technical performer. This isn’t a light hat, either. At 6.2 ounces, this is one of the heavier hats we reviewed. However, we found this hat to be extremely comfortable, even at this heavier weight. We didn’t notice the weight when wearing this hat all day, but the gram counters may want to consider a different hat to bring on their next ultralight adventure. This is an excellent choice for those seeking a good-looking, comfortable, all-around great hat.
Read more: Sunday Afternoons Islander Hat review
Best Straw Hat For The Beach
Billabong Classic Printed Straw Lifeguard
Brim Size: 4.25″ | Material: 100% Seagrass straw
For folks who want great value for a stylish straw hat at the beach, Billabong Classic Printed Straw Lifeguard Hat is a fantastic budget buy. We love this hat’s massive 4.25-inch brim and the many stylish prints available on the underside of the brim. We bought two of these in different colors because one stylish print wasn’t enough. It has a classic straw hat style with a few modern upgrades. Inside the hat, there’s a comfortable sweatband lining. It also has a soft neck cinch cord to keep it from blowing away when the wind picks up. This is one of the lightest straw hats we tested, making it extremely comfortable as well. It’s easy to wear this hat all day and perfect for the beach or other places you need to bring your own shade.
As with most straw hats, the Classic Printed Straw Lifeguard Hat won’t hold up to being stuffed in a duffle bag or suitcase. Even a slight bend in the brim will break the woven straws used in this hat. But again, this is the case with most straw hats. It’s also worth noting that some light will get through in between the woven straw on top of your head, but it is more tightly woven than some other straw hats we tested. If you’re looking for the most protection on the top of your head, check out a different hat. But for an affordable and stylish straw hat for casual summer days, this hat is hard to beat.
Read more: Billabong Classic Printed Straw Lifeguard Hat review
Best Everyday Women’s Sun Hat
FURTALK Travel Foldable Brim
Brim Size: 3.25″ | Material: Paper straw, Cotton, Polyester
The FURTALK Travel Foldable Brim was the most stylish hat we tested that still provides decent protection from the sun. Let’s face it, most sun hats aren’t very stylish, but this hat looks good and keeps the sun off your face. You can wear this to the beach, farmer’s market, or out to patio brunch. When you need better visibility, you can roll the brim up and back down for better sun coverage. This is one of the most durable straw hats we tested. We found it difficult to crease or crinkle the brim, though you can’t crush this hat like you can with a non-straw hat. The straw is also woven loose enough to allow good breathability, which many more fashion-oriented hats lack. This was also one of the more durable hats we tested, and definitely, the most stylish hat that’s also comfortable enough to wear all day in the sun.
It is worth noting, however, that the Travel Foldable Brim Sun Hat is one of the heaviest hats we tested for this review. We still found it very comfortable, but the weight does make it less comfortable than some hats. There are also more stylish hats out there, but this hat balances style, comfort, sun protection, and breathability the best.
Read more: FURTALK Travel Foldable Brim review
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Why You Should Trust Us
To review sun hats, we examined what is currently available on the market. We initially selected over 50 hats before refining the group down to the top 21. We bought the hats and then put them to the test, with special care to evaluate the performance characteristics that our experience told us were the most important. We took them across the hot and exposed Kaibab Plateau, through high desert and burn areas with no protection from trees, and through the Grand Canyon, with plenty of UV rays to avoid. We crushed them inside our packs to test how well they resumed shape. And we wore them on windy days to test the effectiveness of their brims in such conditions. The result is a comprehensive review that should serve you well in searching for a great sun hat.
We test each hat using the following five performance metrics:
- Protection: 30%
- Comfort: 25%
- Breathability: 15%
- Durability: 15%
- Style: 15%
This review is brought to you by GearLab Review Editors Sam Schild, Jessica Haist, and Joanna Trieger. Originally from the midwest, Sam moved to Colorado in 2012 after a 7,000 miles bike tour across the United States. A very active backpacker, Sam has thru-hiked the Pacific Crest Trail, Continental Divide Trail, Grand Enchantment Trail, and the Colorado Trail twice. When he’s not backpacking, Sam can be found trail running, rock climbing, camping, and peak bagging on the Colorado Front Range. With all these miles under the sun, Sam spends a lot of time considering ways to protect his face, neck, and ears.
From Canada originally, Jessica came to the US from Toronto and now resides in Mammoth Lakes, CA, where she avidly engages in several sunny outdoor pursuits, including climbing, backpacking, mountain biking, and skiing. She recently earned a Master’s Degree in Adventure Education from Prescott College in Arizona and has worked all over the US as an outdoor educator and guide. Sun protection is imperative in the types of activities Jessica and her students engage in.
Analysis and Test Results
The highest-scoring hats all ranked highly in the Protection and Comfort categories, the most important metrics in our tests. In the rest of our review, we’ll go over the different test metrics that we used and let you know which models stood out in each. We’ll also discuss what to look for when considering the value of your purchase. Keep in mind that, according to the American Cancer Society, the best sun protection is to stay out of the sun, especially from 10 am to 2 pm. For the times when you have to be outside, however, the right sun hat can offer substantial protection.
Sun hats are typically a fairly affordable piece of gear, yet they perform the priceless task of saving your skin from sun damage. Most of the models in this review fall into a similar price range, with the notable exceptions of the Filson Summer Packer and the Tilley LTM6 Airflo, which retail for significantly more. Although we loved both of these hats, we also highly recommend several options that are less than half the price of those two models. Standing out for great value are the North Face Horizon Breeze Brimmer, Outdoor Research Sun Runner, Sunday Afternoons Islander, FURTALK Travel Foldable Brim, and Billabong Classic Printed Straw Lifeguard for their excellent performance at a more affordable price. The other thing to keep in mind when considering the price is versatility. If you can use a hat for various activities, as is the case with the Filson Summer Packer, it may have a greater value in the long run.
We chose protection as the most important rating because this is usually the reason you buy a sun hat in the first place. We traditionally think of sun hats as having wide, full brims but were surprised that the most effective types also include extra neck coverage.
Top scorers have enough protection to keep you fully covered throughout the day while still maintaining your sense of dignity. The most effective competitors had capes that go down the back of them to cover your neck. The OR Sun Runner Cap is the perfect example of this. It has a cape that cinches up in the front to cover the front and back of your neck from the sun.
The Sunday Afternoons Adventure Hat is the classic trail hat with a colossal visor and a long neck cape that makes you look like you’ve just walked out of the Sahara. During our tests, we discovered the paradox that the more protective a hat is, generally the less stylish it will be. We think the Sunday Afternoons Ultra Adventure has the optimal level of sun protection, but you can still sport it without feeling too ridiculous.
We appreciate the 5.5-inch neck cape on the Sunday Afternoons Kids’ Play Hat as well. This will keep the back of your child’s neck from getting burned while playing outside. Again, it’s not the most stylish, but we’re okay with that.
The full-brim hats in our review are all less protective because they don’t have capes that cover your neck. Since many folks prefer the look and feel of a full-brim hat, however, it’s worth considering which of these is the most protective. We found that it depends on the activities you’ll be pursuing. The Outdoor Research Sombriolet, Quiksilver Pierside Straw, and Sunday Afternoons Guardian have some of the widest brims we tested, and for water sports or general activities like gardening, this will keep you most protected. However, wide brims can interfere with a loaded backpack. The near-constant jostling pushes wide-brim hats out of place and is majorly annoying for the wearer.
We recommend a hat with a narrower brim for backpackers, like the Filson Summer Packer, the Patagonia Baggies Brimmer, or the North Face Horizon Breeze Brimmer. These hats interfere less with a loaded pack, so there’s less chance that they’ll annoy you on the trail. This means you’re more likely to actually wear them while trekking, which is always the most protective option.
While almost all competitors have 50+ UPF ratings, contenders like the Columbia Bora Bora Booney II have mesh in the crown area that could allow some sunlight through. Models that have a good way to secure them to your head, which means they’ll stay on in the wind, are also essential for protection. We like the Sunday Afternoons Adventure Hat’s comfortable webbing cinch around our head, and it also comes with a chin strap.
All of the models we tested have a chin cinch cord to attach the hat to your head, with the exception of the Lanzom Wide Brim Straw Panama Roll Up. The Outdoor Research and North Face models have removable chin straps, so you can lower the dork factor when the chin strap isn’t needed. Brims that will stay in place when it’s windy are also important. While the Patagonia Baggies Brimmer blew off our head in a large gust of wind, we loved how the foam toggle feels against our chin when you have to tighten it.
Comfort is essential in a sun protection hat. If your hat isn’t comfortable, it’s less likely that you will grab it while going out the door. A super comfortable hat, in contrast, you might want to wear even when it isn’t sunny out.
The most comfortable hats are usually very soft internally and are very lightweight. Our favorite models, the Filson Summer Packer, the Sunday Afternoons Ultra Adventure, and the Patagonia Baggies Brimmer were top performers in this category. The stylish Sunday Afternoons Islander Hat and Billabong Classic Printed Straw Lifeguard were also top performers in the comfort metric, though these hats aren’t particularly lightweight.
We find that full-brimmed competitors can be more uncomfortable, like the Outdoor Research Women’s Oasis Sun Sombrero because the stiffer brims tend to dig into our foreheads. The Patagonia Baggies Brimmer was an exception to this. We found its soft sweatband made the brim not dig into our foreheads. The adjustable elastic cinch cord also made this hat exceptionally comfortable.
After the Baggies Brimmer, the Sombriolet was the most comfortable of the large, full-brimmed hats, but it tends to run a little small as well. This brings up an important point: sizing is critical. We sized up on the REI Co-op Sahara Path Hat.
The lighter weight material the hat is made of, the more comfortable and wearable it is. The Outdoor Research Helios, the Ultra Adventure, and the Outdoor Research Sun Bucket were the lightest in the review and also some of the most comfortable. The latter two models also have great wicking materials to keep our heads cool and dry, which adds to their comfort.
One other factor we take into consideration is visibility. It is great to be fully protected from the sun, but if you can’t see where you’re going, it defeats the purpose. Depending on what activity you’re doing, you’re going to want to have the proper visibility. The Ultra Adventure has a great blend of good coverage and visibility. Its large front brim shades your face, but the tapered sides and neck cape allow you to look around more. We found the large full brims, especially the floppier ones, have the least visibility, and we would not recommend these for anything technical that you may need to look around a lot, such as ridge scrambling.
The OR Sun Runner provides some of the best sun protection with its built-in removable sun cape, but the wrap-around material can potentially limit your field of vision.
Though this hat isn’t performance-oriented, we liked that the Furtalk Travel Foldable Brim allows you to fold the brim up in the front for those times when you need better visibility.
Breathability is key when selecting a hat to protect you from the sun’s rays. On hot days when the sun is beating down on your head, you want a hat that not only protects you but that allows the pent-up heat to escape.
Two of the most breathable hats we tested were the Sunday Afternoons Ultra Adventure Hat and the North Face Horizon Breeze Brimmer. Its fabric breathes exceptionally well and has large mesh sections running along its sides. The Billabong Classic Printed Straw Lifeguard, Sunday Afternoons Islander Hat, and Sunday Afternoons Guardian are all made of straw, which is very breathable.
Some hats, like the Tilley LTM6 Airflo, have large mesh panels that allow air to move through and cool through circulation. Some hats have materials with breathable/wicking materials but no vents, like the Outdoor Research Helios and the Oasis Sun Sombrero.
The best models have ample ventilation and are made with breathable fabrics so that your head stays cool on hot days. These competitors are the Sunday Afternoons Ultra Adventure, Sunday Afternoons Adventure Hat, Outdoor Research Sombriolet, and Patagonia Baggies Brimmer. The Sunday Afternoons Islander is made of natural straw that’s super breathable, and it has venting eyelets on the crown for added breathability. Filson Summer Packer didn’t perform quite as well as these most breathable models, but it was close thanks to its breathable cotton material and eyelet vents.
We were a bit disappointed with the Outdoor Research Sun Runner Cap in this category because the neck cape tends to trap warm air when the front chin strap is done up, causing our necks to get hot. We also noticed that the cape partially covers the mesh ventilation. The Women’s Oasis Sun Sombrero, the women’s version of the Sombriolet, had disappointingly no vents, while the Sombriolet has four.
A high-quality, durable hat can potentially last you a lifetime and maintain your healthy skin. The most durable hats are well-made with strong materials and a crushable brim. The best ones can be crushed for days without the brim being affected and can be tossed around carelessly without worry.
The worst hats can’t even be crushed and fall apart at the seams over a short time. We tested the durability of each hat by crushing it in a small ziplock bag for 30 minutes and seeing how they fared. The Tilley LTM6 Airflo bounced back immediately and showed no signs of being crushed.
The Patagonia Baggies Brimmer has a very stout yet packable brim that keeps its form no matter how you pack it. We were pleasantly surprised by the Sunday Afternoons Ultra Adventure’s foldable brim, making it much more durable and packable than the regular Adventure Hat. The Adventure Hat can only be packed flat, and when the brim is folded, it permanently creases.
The Filson Summer Packer performed really well here because it packs down small, and any creases caused by packing shake out after a wear or two. The Sun Runner and Helios are also very durable, packable hats that we can stuff in our packs and take anywhere. The Conner Airflow immediately got bent out of shape after the ziplock bag test. We weren’t able to bend its brim wire back into a shape that looked remotely correct. The Quiksilver Pierside Straw hat didn’t even make it to the ziplock bag test; the straw began to fall apart while packed in a duffle bag on our way to Moab for some testing.
We also looked out for hats that show stains. The cream-colored Adventure Hat definitely showed dirt quickly, but we like its clever webbing band over the forehead that disguises sweat stains. We also noticed OR Sun Runner’s white color collected dirt quickly. But that dirt washed out just as quickly. Hat colors are tricky. You want them to hide stains but don’t want them to be too dark and attract more sun and heat.
Style can make or break your dignity, and it is often what your choice of a hat will ultimately come down to. The most stylish hats have sleek, classic looks, while the least stylish have huge brims or odd-shaped capes.
Usually, the more protective a hat is, the less stylish it is, so you will have to decide for yourself how much protection to sacrifice so that you look good. Make sure the hat is stylish enough that you will wear it, though. Even if it’s what you’re looking for in protection, if it’s too dorky for you ever to wear, then don’t buy it. All the hats with capes — the Ultra Adventure, the Sun Runner, and the Adventure — inevitably lost style points. Keep in mind, though, that the Sun Runner’s cape is removable for those times when you need to hide your post-hike matted hair on the brewery patio.
The Filson Summer Packer, FURTALK Travel Foldable Brim, and Lanzom Wide Brim Straw Panama Roll Up are all very stylish. When we asked friends and family which hat they’d want to wear, many of them invariably picked one of these hats first.
The Tilley LTM6 is ideal if you’re into Indiana Jones or want a classic-looking model. If you buy a Tilley, you also join an exclusive secret club and inevitably start receiving the “Tilley Nod” from other Tilley owners.
The Sunday Afternoons Islander Hat is another one of the best-looking hats we tested. We think this hat is great for wearing around town on a summer day, on the beach, or even to casual outdoor parties.
Even though it’s not the most stylish, we loved that the Sunday Afternoons Kids’ Play Hat comes in 30 unique colors and patterns. There’s bound to be a winner for every kid with this much variety.
Make sure the hat you choose is comfortable so that you’ll be happy rocking it on the trail. Look for the ones with the biggest brims and longest capes for maximum protection from the sun, but make sure that you choose a compatible hat if you’ll be wearing a large backpack. The most comfortable ones have soft, lightweight materials that keep you cool and are easy to wear. The Sunday Afternoons Ultra Adventure Hat and the Filson Summer Packer meet all these criteria, but each has its own key strengths. We hope this helps you narrow down your top choices to find your perfect sun protection hat.